Epoxy Countertop Calculator

Epoxy Material Science

Comprehensive technical specifications for epoxy countertop systems.

  • Resin Properties
    • Viscosity: 450-650 cps
    • Specific Gravity: 1.10-1.15
    • Shore D Hardness: 82-88
    • VOC Content: <50 g/L
    • Solids Content: 100%
    • UV Stability: 98%
  • Mechanical Properties
    • Tensile Strength: 7,000-9,000 psi
    • Flexural Strength: 10,000-12,000 psi
    • Compressive Strength: 15,000 psi
    • Impact Resistance: 60 in·lb
    • Adhesion: 400+ psi
    • Elongation: 5-7%
  • Chemical Resistance
    • Acid Resistance: pH 3-10
    • Solvent Resistance: Class A
    • Stain Resistance: 99.9%
    • Heat Resistance: 350°F
    • Water Absorption: 0.1%
    • Weathering: 2000+ hours

Application Parameters

Critical specifications for successful installation:

  • Surface Preparation
    • Moisture Content: <4%
    • Surface Profile: CSP 2-3
    • Bond Strength: 300+ psi
    • Temperature: 65-80°F
    • Humidity: 30-70% RH
    • Dust Level: Class 100K
  • Application Methods
    • Mix Ratio: 2:1 by volume
    • Working Time: 20-30 min
    • Coverage: 12 ft²/gal
    • Thickness: 1/8"-1/4"
    • Cure Time: 24-72 hours
    • Recoat Window: 4-12 hours
  • Quality Control
    • Gloss Level: 90+ units
    • Color Tolerance: ΔE < 1.0
    • Bubble Test: <1/ft²
    • Level Tolerance: ±1/16"
    • Edge Quality: 320 grit
    • Surface Rating: 5/5 ASTM

Performance Standards

Key specifications for durability and maintenance:

  • Durability Metrics
    • Abrasion: 0.1g/1000 cycles
    • Scratch Rating: 7H pencil
    • Impact: 160 lb·in
    • Wear Index: 120 mg
    • Crack Bridging: 1/16"
    • Load Capacity: 200 lb/ft²
  • Maintenance Requirements
    • Cleaning pH: 6-8
    • Resealing: 3-5 years
    • Polish Level: 3000 grit
    • Sanitization: 99.9%
    • Repair Window: 12 hours
    • Life Expectancy: 20+ years
  • Environmental Factors
    • Indoor Air Quality: LEED v4
    • Food Safety: FDA/EU
    • Recyclability: Type 7
    • Carbon Footprint: 2.3 kg/m²
    • VOC Emissions: <0.5 mg/m³
    • Sustainability: BREEAM A+