Air Handler Size Calculator

Air Handler Engineering

Comprehensive technical specifications for air handler system design and selection.

  • Capacity Parameters
    • Airflow Rate: 350-450 CFM/ton
    • Cooling Capacity: 12000 BTU/ton
    • Heating Output: 25-35 BTU/ft²
    • Latent Capacity: 20-30% total
  • Fan Performance
    • Static Pressure: 0.5-1.5 iwc
    • Fan Efficiency: 60-75%
    • Motor FLA: 1.25 × running
    • Tip Speed: 2200-2800 ft/min
  • Coil Design
    • Face Velocity: 400-500 FPM
    • Rows: 3-4 cooling, 2-3 heating
    • Fin Density: 10-14 FPI
    • ΔT: 20-25°F nominal

System Specifications

Critical operational parameters and requirements:

  • Electrical Requirements
    • Voltage Range: ±10% nominal
    • Phase Balance: ≤2% maximum
    • Power Factor: 0.85-0.95
    • Overcurrent: 175% FLA
  • Cabinet Construction
    • Insulation: R-4.2 minimum
    • Leakage: Class 2 (≤1%)
    • Panel Deflection: L/200
    • Access: 24" clearance
  • Control Integration
    • DDC Points: 12-16 typical
    • BACnet: MS/TP or IP
    • Response Time: ≤10 seconds
    • Trend Storage: 30 days min

Performance Standards

Key metrics for system evaluation and certification:

  • Testing Requirements
    • Sound Power: NC-35 max
    • Vibration: 0.15 in/s peak
    • Pressure Test: 2.5× WP
    • Leakage: 1% maximum
  • Energy Efficiency
    • AHRI 430/431 Certified
    • Motor: NEMA Premium
    • Fan Grade: AMCA Class 1
    • COP Range: 3.2-4.0
  • Maintenance Metrics
    • Filter ΔP: 0.5" initial
    • Bearing L10: 200,000 hrs
    • Belt Life: 24,000 hrs
    • Coil Cleaning: 6-12 months